During the normal purging process, place a small quantity of Dyna-Purge through the vent hole. Purging with the vent capped can also help to clean the vent hole. In this case, care should be taken not to allow pressure to build up beyond specifications.

Start purging at a low speed. When Dyna-Purge starts coming out, increase the screw speed to the maximum safe level. This increases the level of agitation and allows for the Dyna-Purge to plasticize sooner. The combination of producing more thermal heat and agitation may enhance the purging process. Remember always to work within resident resin temperature profile to minimize possible degradation of the resin.

By reducing the agitation and thermal heat, Dyna-Purge’s unique scrubbing granule will maintain its rigidity longer and travel further downstream before completely softening (does not apply to all grades – contact your representative for additional information).

To get the optimal cleaning effect in the extruder (and some in the viscoseal of the pump), it helps to vary the inlet pressure.

If experiencing degradation and build-up around the die area, raising the temperature of the die about 30-50°F(17-28°C), while remaining within the service temperature range of the resident resin, may help remove material deposits more quickly when purging.

The temperature of the feed throat coolant should be maintained at 80-120°F (27-49°C). It is best to control the feed throat temperature as close to 100°F (38°C) as possible. In humid weather, the temperature should be just warmer than the dew point to avoid condensation. Also, in some cases, keeping the screw turning at a low RPM will help to prevent bridging.

Fill the accumulator with Dyna-Purge. Purge a small amount of Dyna-Purge through the die, then soak for 30 minutes. If the accumulator has internal agitation, turn on periodically while soaking. When there are more than two heads, raise the temperature of the outboard heads 50°F (28˚C) higher than the rest of the system. This will compensate for the longer flow path. Empty the accumulator, adjust temperature settings and, using your next resin, flush out the Dyna-Purge.

Raise the barrel temperature approximately 50°F (28°C) above the normal operating temperature, so that the pigmented resin will dissolve better in the purging compound. Always work within resident resin temperature profile to minimize possible degradation of the resin. Soaking Dyna-Purge at either the standard temperature or higher temperatures may also help. In this case, begin purging until only Dyna-Purge is exiting the machine, then allow to soak for 5 to 10 minutes before continuing to purge. Purge until machine is clean and free of contamination.

This phenomenon is due to poor solids conveying.  Solids conveying occurs when the plastic material “sticks” to the barrel and “slips” on the screw.  This is necessary for the material to be moved forward. Normally you can solve this problem by adjusting your barrel temperature profile. Try switching from the commonly used “flat” profile to a reverse temperature profile, where the barrel temperatures are higher in the rear and lower at the discharge end of the barrel.  For example, if your current profile, starting in the feed zone, is 450F, 450F, 450F, and 450F, adjust that to 500F, 480F, 460F, and 440F. Some molders believe that higher settings in the rear zones will increase their melt temperature.  Not so – the plastic is still in pellet form in the feed section of the screw; increasing the heat there will improve the coefficient of friction at the barrel wall between the pellets and barrel, and, therefore, improve the solids conveying and eliminate “windmilling.” –  Timothy Womer, TWWomer and Associates, LLC Mr. Womer has been a recognized authority in plastics technology and machinery for over 35 years and is a member of the Plastics Hall of Fame.

Oxidation is a primary source of degradation.  During shutdown, filling the barrel with Dyna-Purge, a thermally stable compound, will minimize this risk.

Short bursts of agitation at higher screw speed loosens the carbon or pigment. Subsequently slowing the screw speed down allows the purge to expand and push the loosened contamination out.