Extrusion – Blown Film – Resin or Color Change while Maintaining Bubble: Suggested Purging Procedures
The following are suggested purging procedures for extrusion – blown film as it applies to resin or color change applications while maintaining a bubble.
- Maintain temperature and RPM settings for resident resin.
- Disconnect or shut-off auxiliary feeding equipment and thoroughly clean material feed system, ensuring all components including blenders, hoppers, loaders, filters, magnets, hoses, and drain ports are cleaned.
- Begin to empty barrel and, when resident resin is below the feed throat, introduce Dyna-Purge (1 to 2 times barrel capacity) into empty hopper or side port. Note: actual amount needed depends on machine conditions.
- Inspect screen pack for contamination and replace, if necessary.
- Purge through the die opening until Dyna-Purge appears in the film. Slow down the process and open the air ring to increase wall size. If necessary, adjust the airflow to stabilize the bubble.
- Continue purging until the purge is clean and free of contamination.
- Thoroughly clean the hopper and adjust temperature settings for your next production resin.
- Using your next production resin, flush out the remaining Dyna-Purge.
- If applicable, install new screen pack and readjust settings to achieve production gauge.
- Start production run.
Before performing any procedure, it is the machine operator’s responsibility to be aware of their company’s safety policy, to wear the appropriate personal protective equipment, and to make sure that only authorized personnel are in the area.
Important! The information presented herein, while not guaranteed, was prepared by competent technical personnel and is true to the best of our knowledge. NO WARRANTY OR GUARANTY, EXPRESS OR IMPLIED, IS MADE REGARDING PERFORMANCE, SUITABILITY OR OTHERWISE. This information is not intended to be all-inclusive as to the manner and conditions of use, handling or storage. Other factors may involve other or additional safety or performance considerations. While our technical personnel can respond to questions regarding safe handling and use procedures, safe handling and use remains the responsibility of the customer. No suggestions for use are intended as, and nothing herein shall be construed as, a recommendation to infringe any existing patents or to violate any Federal, State or local laws.
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